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HDPE Monofilament Plant

Name: HDPE Monofilament Plant
Brand: JVM PLASTOMECH
Price: 2851000 INR
Availability: InStock

Price 2851000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

HDPE Monofilament Plant Specification

Installation Guideline
On-site technical support provided

Efficiency (%)
92%

Frequency
50/60 Hz

Production Capacity
Up to 300 kg/hr

Source
Manufacturer

Temperature Range
30C - 300C

Model No
HDPE-MONO-300

Speed
60-120 m/min

Usage & Applications
Yarn making, Monofilament thread, Brush Industry, Fishing Net, Agro Shade Net

Accessories
Spinning die, Take up unit, Water bath, Dancer unit

Plastic Processed
HDPE, PP

Motor Power
30 HP

Driven Type
Electric

Automation Grade
Fully Automatic

Type
HDPE Monofilament Plant

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
AC Drive

Voltage
440 V

Weight (kg)
3500 kg

Dimension (L*W*H)
6500 x 1800 x 2200 mm

Color
Blue / White

Capacity
50-300 kg/hr

Surface Finish
Powder Coated

Power Consumption
Approx. 38 kW/hr

Machine Type
Monofilament Extrusion Machine

Pre-Heater
Integrated for uniform extrusion

Production Line Speed
Adjustable via VFD (Variable Frequency Drive)

Heating Zone
4 zone with ceramic band heaters

Winder Type
Automatic bobbin winder

Safety Features
Emergency stop, Guards, Safety interlocks

Cooling System
Water bath with SS construction

Electrical Protection
Overload and short circuit protection

Service Support
24x7 online/offline support

L/D Ratio
30:1

Die
High precision monofilament die head

End Product Diameter Range
0.15 - 1.2 mm

Process Control
PID Controller

Pre-installation Requirement
Level floor, 3-phase power supply

Raw Material Input
Granule/ Virgin HDPE/PP

Lubrication System
Centralized lubrication

Operator Interface
Digital touch screen display

Filtration System
Fine mesh filter with easy replaceability

Suitable For
Small to Large Scale Industrial Operations

Economic Lifespan
15+ years

Warranty/AMC
Extended AMC available

Screen Changer
Hydraulic type

Noise Level
Less than 80 dB

Air Knife
For moisture removal

Ambient Working Condition
5-45°C

Extruder Screw Diameter
55 mm

Energy Consumption
Low

HDPE Monofilament Plant Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA)

Supply Ability
1000 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About HDPE Monofilament Plant

HDPE Monofilament Plant is capable of extrusion of yarns of different thicknesses. It works at very high speed and its design is suitable to harsh and adverse conditions of the industry. This plant is manufactured by our skilled professionals using modern technology and top notch quality components in line with industry standards. It consumes less electricity and can work for longer duration of time without any hassle. Rendering smooth operation, this HDPE Monofilament Plant is available in different designs and sizes to meet various demands of our clients.

Product details

Color	Blue & White
Capacity	55 - 80 Kg/Hr
Machine Type	Semi-Automatic
Power Consumption	25 HP
Usage/Application	Yarn Making
Brand	JVM

Advanced Extrusion Technology

This monofilament plant is equipped with a precision-engineered 55 mm extruder screw and a 30: 1 L/D ratio, ensuring uniform melt and superior filament quality. The PLC-controlled, fully automatic setup includes a PID controller for precise process management and energy efficiency, while the integrated pre-heater and ceramic band heaters ensure optimal extrusion temperatures.

High Output & Versatility

Capable of producing up to 300 kg/hr of monofilament with a diameter range of 0.15 to 1.2 mm, this plant accommodates both virgin HDPE and PP granules. With adjustable line speeds from 60 to 120 m/min via VFD, it is ideal for small to large-scale operations in industries such as brush manufacturing, fishing nets, and agro shade nets.

User-Friendly Operation & Safety

An intuitive digital touch screen display simplifies operation, while robust safety measures include overload/short circuit protection, emergency stops, guards, and safety interlocks. Changeover and maintenance are facilitated by a fine mesh, easily replaceable filtration system and centralized lubrication, promoting uptime and worker safety.

Comprehensive Service & Support

Backed by a 15+ year economic lifespan and extended AMC, the plant includes comprehensive 24x7 online and offline service support. Installation guidelines are provided, including onsite technical assistance to ensure smooth setup on a level floor with a 3-phase power supply. Accessories such as a spinning die and take-up units are included.

FAQs of HDPE Monofilament Plant:

Q: How does the HDPE Monofilament Plant ensure consistent filament quality?

A: The plant utilizes a high precision monofilament die head, controlled PID process, and ceramic band heaters across four heating zones for stable temperature. The integrated pre-heater and centralized lubrication system further enhance consistency, resulting in uniform and high-quality monofilaments.

Q: What are the primary applications of the HDPE-MONO-300 monofilament extrusion machine?

A: This plant is designed for manufacturing monofilament yarn and threads used in various industries such as brush manufacturing, fishing nets, agro shade nets, and other industrial yarn applications. Its capability to process both HDPE and PP granules adds to its versatility.

Q: When is service support available for this monofilament plant, and what kind of after-sales assistance is provided?

A: Comprehensive 24x7 online and offline support is available for troubleshooting, spares, and maintenance. Extended Annual Maintenance Contracts (AMC) can be availed for scheduled servicing and technical assistance, ensuring long-term operational reliability.

Q: Where can the HDPE Monofilament Plant be installed, and what are the pre-installation requirements?

A: The plant is suitable for installation in small to large scale industrial settings where the ambient temperature is between 5C to 45C. Pre-installation requires a level foundation, access to a 3-phase 440V power supply, and proper ventilation for safe and efficient operation.

Q: What benefits does the automatic grade and computerized (PLC) control system offer?

A: Automatic and PLC-controlled operations provide easy set-up and monitoring via a digital touch screen, enabling precise speed adjustments, consistent product quality, and safe process management, leading to reduced labor costs and minimized operator intervention.

Q: How is safety ensured during plant operation?

A: Safety is prioritized with multiple features including emergency stop, safety guards, interlocks, electrical overload and short circuit protections, and a noise level maintained below 80 dB to enhance workplace safety.

Q: What is the typical economic lifespan of the HDPE-MONO-300 plant, and how energy efficient is it?

A: Engineered for durability with a lifespan of over 15 years, the plant incorporates energy-efficient technologies such as AC VFD drives, fine mesh filtration, and optimized heating to maintain an approximate power consumption of 38 kW/hr, delivering high efficiency (up to 92%%) and reduced operating costs.

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